Hello Experts,
i need to plan my purchase requirements , we have a multilevel Bill of materials & few components are manufactured inhouse , few are from external vendors , our vendor base is also global..
few components are common for more than 1 finished goods..
some components are required to manufacture product as well as we directly sale those parts...
please note below multilevel bill of material data..
now we have a monthly requirement of finish goods from customer as below....
point we need to consider in material planning is.
customer requirement - (available stock @ plant + transit material)
suppose available stock @ plant is as below...
and transit material is as below
now in a part wise summary sheet or any other sheet i need below planning details....(part number should be unique , no duplication).
it would be great help if anyone can provide a solution as currently for this i need to do multiple calculations in multiple sheets..
i need to plan my purchase requirements , we have a multilevel Bill of materials & few components are manufactured inhouse , few are from external vendors , our vendor base is also global..
few components are common for more than 1 finished goods..
some components are required to manufacture product as well as we directly sale those parts...
please note below multilevel bill of material data..
Finish Goods which we sale to customer (A) | Components required for producing FG (B) | Raw material required to produce B ( C ) | Part Number | UOM | Cat | Component Quantity/FG | Remarks | Procurement type |
1 | 6209900 | Pc | FG | 1 | inhouse | |||
1 | 906049970 | Pc | component | 1 | external vendor | |||
2 | 62035000 | Pc | component | 1 | inhouse | |||
2-1 | 3120090 | KG | Raw material required to produce Component | 82.547 | external vendor | |||
2 | 230115 | Pc | FG | 4 | ||||
1 | 62919000 | Pc | component | 1 | external vendor | |||
2 | 906839971 | Pc | component | 1 | external vendor | |||
3 | 907009972 | Pc | component | 1 | external vendor | |||
4 | 830115000 | Pc | component | 1 | inhouse | |||
4-1 | 9400003 | Pc | Raw material required to produce Component | 1 | external vendor | |||
3 | 230885 | Pc | FG | 1 | inhouse | |||
1 | 62009000 | Pc | component | 1 | external vendor | |||
2 | 6202000 | Pc | component | 1 | inhouse | |||
2-1 | 244600 | KG | Raw material required to produce Component | 51.48 | external vendor | |||
3 | 62049900 | Pc | component | 1 | these are trading parts which sale to customer directly as well as use as a component to produce another FG .. | external vendor | ||
4 | 830885000 | Pc | component | 1 | external vendor | |||
5 | 900109970 | Pc | component | 1 | external vendor | |||
4 | 232265 | Pc | FG | 1 | inhouse | |||
1 | 62569000 | Pc | component | 1 | external vendor | |||
2 | 62909000 | Pc | component | 1 | external vendor | |||
3 | 832265000 | Pc | component | 1 | inhouse | |||
3-1 | 3112153 | Pc | Raw material required to produce Component | 1 | external vendor | |||
4 | 906019971 | Pc | component | 1 | external vendor | |||
5 | 907019972 | Pc | component | 1 | external vendor | |||
5 | 62049900 | Pc | FG & Component | 1 | these are trading parts which sale to customer directly as well as use as a component to produce another FG .. | external vendor | ||
6 | 62059900 | Pc | FG & Component | 1 | external vendor | |||
7 | 620299 | Pc | FG | 1 | inhouse | |||
1 | 900109970 | Pc | component | 1 | external vendor | |||
2 | 6202000 | Pc | component | 1 | inhouse | |||
2-1 | 244600 | KG | Raw material required to produce Component | 82.547 | external vendor |
Customer Reuirement | |
FG Part Number | Customer Requirement |
6209900 | 2,00,000 |
230115 | 50,000 |
230885 | 20,000 |
232265 | 10,000 |
62049900 | 2,00,000 |
62059900 | 50,000 |
620299 | 3,00,000 |
customer requirement - (available stock @ plant + transit material)
suppose available stock @ plant is as below...
Part Number | Qty |
6209900 | 155 |
906049970 | 1,136 |
62035000 | 1,117 |
3120090 | 1,947 |
230115 | 137 |
62919000 | 1,830 |
906839971 | 1,917 |
907009972 | 1,925 |
830115000 | 426 |
9400003 | 322 |
230885 | 228 |
62009000 | 1,486 |
6202000 | 1,365 |
244600 | 481 |
830885000 | 811 |
900109970 | 1,759 |
232265 | 1,474 |
62569000 | 1,193 |
62909000 | 492 |
832265000 | 314 |
3112153 | 779 |
906019971 | 1,444 |
907019972 | 562 |
62049900 | 1,755 |
62059900 | 998 |
620299 | 644 |
Part Number | Qty |
906839971 | 1,000 |
907009972 | 1,000 |
Part Number | Source | Total Customer Requirement | available stock @ plant + | transit material | Net Reuirement |
6209900 | inhouse | ||||
906049970 | external vendor | ||||
62035000 | inhouse | ||||
3120090 | external vendor | ||||
230115 | inhouse | ||||
62919000 | external vendor | ||||
906839971 | external vendor | ||||
907009972 | external vendor | ||||
830115000 | inhouse | ||||
9400003 | external vendor | ||||
230885 | inhouse | ||||
62009000 | external vendor | ||||
6202000 | inhouse | ||||
244600 | external vendor | ||||
830885000 | external vendor | ||||
900109970 | external vendor | ||||
232265 | inhouse | ||||
62569000 | external vendor | ||||
62909000 | external vendor | ||||
832265000 | inhouse | ||||
3112153 | external vendor | ||||
906019971 | external vendor | ||||
907019972 | external vendor | ||||
62049900 | external vendor | ||||
62059900 | external vendor | ||||
620299 | inhouse |
it would be great help if anyone can provide a solution as currently for this i need to do multiple calculations in multiple sheets..